FSAE T33 Photoshoot
Cell stack integrated with BMS
Battery Box assembled with high voltage modules
Laying up composite battery box
Vacuum bagging post layup - battery box
Curing battery box module dividers
Superbike on display!
Superbike shenanigans
Wirebonded modules - superbike
Some machining on the lathe
Pneumatics control box - Zipline
Mill product design eng team photo at Chilis
Nice words from the Zipline team :)
Cross Section - Cell Stack
CAD Render - Cell Stack
Module Interconnects - Cell Stack
Busbar Design - Cell Stack
Assembled Modules - Cell Stack
CAD Render - Battery Box
Rough Tolerancing Hand Calculations - Battery Box
Curing brackets - Battery Box
Powertrain CAD Render - Superbike
A week spent at Starbase, TX - SpaceX
Late night at Fremont Factory - Tesla
Integrating EVT Tester without DUT because NDA - Zipline
Posing at UW power plant for advanced thermodynamics field trip
Fusing high voltage battery module - Cell Stack
Late night scrappy FSAE activities
GD&T Busbar Drawing - Cell Stack
Close up of wire bonded busbars - Cell Stack
ANSYS thermal transient analysis - cell stack
Battery box integration with vehicle chassis
Woohoo! Fully assembled battery box
Assembling superbike battery modules with da team
Before superbike got a real pit space we worked out of Darren’s garage
Thermal test bench - Superbike
Thermal cam on the test bench - Superbike
Superbike team photo
Tearing down a parker vane pump
Tester hitting 200k cycles without incident - Zipline
Thesis presentation for senior year capstone!
My Engineering Process
Below is a collection with some quick snapshots into my experience with designing, testing, manufacturing, and assembling various projects and products I’ve worked on over the years.